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Crimp (joining) Crimp tool for 0.14 mm 2 to 10 mm 2 (26–8 AWG) insulated and non-insulated ferrules. Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. [1] [2] Crimping tools are used to create crimps.
Swaging. Swaging ( / ˈsweɪdʒɪŋ /) is a forging process in which the dimensions of an item are altered using dies into which the item is forced. [1] Swaging is usually a cold working process, but also may be hot worked. [2] The term swage may apply to the process (verb) or to a die or tool (noun) used in that process.
Die (manufacturing) A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, [1] as opposed to drawing dies (used in the manufacture of wire) and casting dies (used in molding) which are not. Like molds, dies are generally customized to ...
Swaged sleeve. A swaged sleeve is a connector that gets crimped using a hand tool and die ( swaged ). This type of compressed sleeve is commonly used to make mechanical or conductive connections. These sleeves join or terminate wire rope, aircraft cable, synthetic cable, fibrous rope, or electrical conductor cables. Oval swaged sleeve.
Blanking and piercing. Blanking and piercing are shearing processes in which a punch and die are used to produce parts from coil or sheet stock. Blanking produces the outside features of the component, while piercing produces internal holes or shapes. The web is created after multiple components have been produced and is considered scrap material.
A pinched aluminium can, produced from a pulsed magnetic field created by rapidly discharging 2 kilojoules from a high-voltage capacitor bank into a 3-turn coil of heavy gauge wire. Electromagnetic forming ( EM forming or magneforming) is a type of high-velocity, cold forming process for electrically conductive metals, most commonly copper and ...
An 8P8C modular plug. This is the common crimp-type plug, of the same kind pictured above crimped onto a cable (with molded sleeve). A modular connector is a type of electrical connector for cords and cables of electronic devices and appliances, such as in computer networking, telecommunication equipment, and audio headsets. Modular connectors ...
A wire and connector being crimped together with a crimping tool Main article: Crimp (electrical) Crimped connectors are a type of solderless connection, using mechanical friction and uniform deformation to secure a connector to a pre-stripped wire (usually stranded). [ 1 ]
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