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Mailing envelopes and small packages may receive as many as 27 handlings during shipment with the maximum drop height of 1.2 metres (3.9 ft). The contents of the mailing envelopes often need protection from shock and vibration damage. Cushioning or padding can be built into the mailing envelope to help protect the contents. Construction
The No. 10 envelope is the standard business envelope size in the United States. PWG 5101.1 also lists the following even inch sizes for envelopes: 6 × 9, 7 × 9, 9 × 11, 9 × 12, 10 × 13, 10 × 14 and 10 × 15. Envelopes accepted by the U.S. Postal Service for mailing at the price of a letter must be: Rectangular
Mail sorting. Mail sorting refers to the methods by which postal systems determine how and where to route mail for delivery. Once accomplished by hand, mail sorting is now largely automated through the aid of specialized machines. The first widely adopted mail sorting machine was the Transorma, first made operational in Rotterdam in 1930.
The United States Postal Service uses the words "flats" and "nonletters" interchangeably to refer to large envelopes, newsletters, and magazines. Size restrictions. To fit the definition a flat must: Have one dimension that is greater than 6-1/8 inches high OR 11-½ inches long (the side parallel to the address as read) OR ¼ inch thick.
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Diagram showing placement of the FIM (FIM C in this example) on a reply mailer. The Facing Identification Mark, or FIM, is a bar code designed by the United States Postal Service to assist in the automated processing of mail. The FIM is a set of vertical bars printed on the envelope or postcard near the upper edge, just to the left of the ...
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