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where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
[2]: 1861 The standard thread pitch is approximately 1 / 4 of the major diameter. The thread form is slightly modified to increase the minor diameter, and thus the strength of screws and taps. The major diameter still extends to within 1 / 8 H of the theoretical sharp V, but the total depth of the thread is reduced 4% from 5 ...
The half-angle (between the taper surface and the axis of the pipe) is arctan(1 ⁄ 32) ≈ 1.7899° ≈ 1° 47′. The standard for Nominal Pipe Size (often abbreviated NPS, which should not be confused with the abbreviation NPS for the straight thread form standard) is loosely related to the inside diameter of Schedule 40 series of sizes.
The thread form is defined by flats at the tip and root of the thread form. This flat length is defined as the pitch divided by eight. The thread depth, which is from flat to flat is 0.6495 times the pitch. [4] For 1 ⁄ 4-inch (6.4 mm) screws and larger, the pitch is defined as: = +
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The die head shown cuts an outside thread. There are also collapsible die heads that are used to cut an internal thread. Die Head for Thread Rolling. The bottom picture shows a Die Head used for Thread Rolling. A Rolled Thread may have greater strength than a cut thread, though it usually requires more energy to roll a thread than cut one.
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For a taper thread, it is the diameter at the "gauge length" (plus/minus one thread pitch) from the small end of the thread. The taper is 1:16, meaning that for each 16 units of measurement increase in the distance from the end, the diameter increases by 1 unit of measurement.